Aqua Implectio Machina 3–20 L—Zhangjiagang Grandee Machinery Co., Ltd.

1. Normale Compatibile Intervallum
Our machine is designed as a large-bottle compatible filler, capable of handling 3L to 20L bottles in a single integrated system for rinsing, filling, and capping. This means all sizes from 3L, 5L, 10L, 15L, to 20L are fully supported within the standard configuration.
2. Changeover & Operation
· Tooling adjustment: When switching between different bottle sizes, only the corresponding star wheel / timing screw plates need to be replaced. The changeover process is simple and requires minimal downtime.
· Neck positioning: The machine employs neck-handling / neck positioning conveyance, which minimizes wear on the bottle body and ensures stable transport across all sizes.
· Minimal change parts: Only a few change parts are required to accommodate multiple bottle dimensions.
3. Technical Considerations
Descriptio Parametri
Capacity range 3L – 20L
Bottle materials PET, PE, PP, etc.
Filling principle Micro-negative pressure gravity filling for precise level control
Systema de control regulatum per PLC, cum operatione plene automatica

Ita, machina ambas materias tractat.
Caracteristica PET PC
Reusabilitas: ad usum singulum (PET) / cycli limitati
Reusabilis usque ad 60 cycli (PVC)
Resistentia ad calorem: parva (~70°C maxima) (PET)
Deformatur sub calore: alta (sustinet ~120°C) (PVC)
Claritas: bona, fortasse levis tinctura; optima, crystallina ut aqua
Importans: si planificas uti phialas PC cum sterilisatione aquae calidae, machina hoc sustinere potest. Pro phialis PET, certifica temperaturam infusionis infra 70°C manere, ut deformatio vitetur.

Noster magnus systema pro implectione phialarum specialiter designatus est cum capacitate flexibili mutationis, ut varias magnitudines phialarum intra ambitum 3L–20L accommodet, inter quas etiam 12L et 20L.
Quomodo Operatur:
· Ad mutandum inter 12 L et 20 L, sufficit partes commutare — scilicet rotulas stellatas (vitulae temporales) et railes directrices. Hae partes ad permutandum manu cito sunt designatae.
· Valvulae implendi altitudinem habent regulabilem, ut diversis altitudinibus phialarum accommodentur; systema controlis PLC parametra praedefinita pro quaque magnitudine phialae servat, quae ad unum tactum revocari possunt.
Tempus commutationis: Usualem 20–30 minuta pro operatore perito.
Effectus in capacitate: Licet machina utramque magnitudinem tractare possit, ratio producti (BPH) variat — phialae 20 L longiores cycli implendi et claudendi exigunt, ideo velocitas productionis pro phialis 20 L minor erit quam pro phialis 12 L. Numeros BPH specificos secundum configurationem valvularum destinatarum tibi praebere possumus.
Nostra suggestio: Ut compatibilitas plena confirmetur, petimus:
· Descripta phialarum cum finitione collarii et dimensionibus totalibus pro utraque magnitudine (12 L et 20 L). · Exemplaria physica (3–5 exemplaria utriusque magnitudinis) ad experimentum aptationis in nostra machina.
Post acceptationem, verificabimus designum partis mutatae et praebemus listam partium pro mutatione cum citatione formali.

Lavatio sub alta pressione est gradus criticus in nostra linea implendi pro his causis:
1. Remotio particulae – Etiam novae butylae PET vel PC possunt continere pulverem, fragmenta, aut residua fabricae (ex. flash aut fines) quae non possunt removeri per gravitatem aut per aspersionem sub pressione parva.
2. Regulatio microbialis – Fluvius aquae sub impetu alto efficaciter solvit biofilmas et microorganismos potenciales ab internis parietibus et a regione collari, ut butyla sit hygienica ante implendum.
3. Purificatio collari et filetis – Collaris et filetes sunt superficies suggillandi criticae; lavatio sub alta pressione certificat ut hae regiones sint liberae ab contaminantibus qui integritatem suggillationis operculi minuere possent.
4. Efficiencia – Reducit necessitatem longioris immersionis in chemicis aut inspectionis manualis, tempus et laborem servans.

Yes, the machine is equipped with a multi-stage washing and sanitizing system. The bottles are inverted and conveyed through a series of stations that perform the following steps:
1. Pre-rinse: Removes large debris with recovered water.
2. Alkaline Wash: Uses a 1–2% alkaline detergent at 55–65°C to remove fats and organic residues.
3. Drip-off: Allows the alkaline solution to drain.
4. Sanitizing: Employs two stages of disinfectant (e.g., 50–100 ppm chlorine dioxide or 200–300 ppm peracetic acid) to ensure thorough sterilization.
5. Drip-off: Prevents mixing of different disinfectants.
6. Intermediate Rinse: Flushes away residual disinfectant with recovered water.
7. Final Rinse: Uses purified or ultra-pure product water for a final, contaminant-free rinse.

Dual-high pressure rinsing stages is a customized upgrade designed for specific operational needs. We implement this dual-stage configuration in the following scenarios: 1. Heavy Physical Contamination: When processing returnable bottles with stubborn debris (e.g., sand, algae, or label adhesive), the first stage acts as a primary loosening flush, while the second stage ensures complete evacuation of dislodged particles from the bottleneck and bottom corners.
2. Post-Alkaline Neutralization: After the hot alkaline wash cycle, the first high-pressure rinse utilizes reclaimed water to rapidly remove bulk alkaline residues. The second rinse employs fresh purified/product water to guarantee a neutral pH inside the barrel. This is critical because residual alkalinity would neutralize acidic sanitizers (like peracetic acid), compromising the entire disinfection step.
3. Complexa Copertura Geometrica: Ad assicurare una copertura completa (100 %) con lo spruzzo all’interno delle zone profonde della spalla e del fondo incassato del contenitore da 5 galloni, le due fasi sono dotate di ugelli spruzzatori orientati a diversi angoli per eliminare le zone morte.

1. Approvvigionamento Idrico
· Acqua di processo (per il risciacquo finale e la preparazione del prodotto):
· Qualità: Acqua potabile conforme agli standard locali per l’acqua potabile; preferibilmente ammorbidita o trattata con osmosi inversa per il risciacquo finale, al fine di evitare incrostazioni e garantire la qualità del prodotto.
2. Alimentazione Elettrica
· Alimentazione Elettrica Principale:
· Tensione: 380 V / 400 V / 415 V ±10 %, trifase, 50 Hz (oppure 460 V / 60 Hz secondo lo standard locale)
· Potenza installata totale: Circa 15–35 kW (in funzione del tipo di riscaldatore e del numero di motori)
· Circuito di controllo: 220 V / 24 V CC (isolato)
· Nota: Raccomandiamo l’uso di un trasformatore dedicato e di un regolatore di tensione qualora le fluttuazioni della rete superino ±10 %.
3. Aer Compressus
· Pressio: 0.6 – 0.8 MPa (6 – 8 bar)
· Fluxus (Consumptio Media): Circa 1.2 – 2.0 m³/min (pro actuatoribus pneumaticis, operationibus cylindricis, et siccatione per aerem flantem optativa)