FAQ-Zhangjiagang Grandee Machinery Co., Ltd.

Isobarica impletio est methodus impletionis aequilibratae pressionis, quae ad potiones gasatas utitur. In hoc processu, vas pressurizatur dioxido carbonis ad eandem pressionem partialem quam productum antequam liquor introducatur. Haec aequilibrium CO₂ dissoluti servat, ita ut degassatio et generatio spumae durante impletione impediantur. Haec technica essentialis est, quoniam garantit: (1) volumina impletionis accurata, (2) contentum CO₂ dissoluti constantem (exempli gratia 3,5–4,5 g/L vel 7,5 g/L – 8,0 g/L), et (3) minimam absorptionem oxygenni, quae durabilitatem in magazino augent et qualitatem sensibilem conservant.

Hoc machina implendi compatibilis est cum omnibus productis quae memorasti, dum sint gasata et intra limites pressionis machinae (typice 3–5 bar). Pro cola, aqua gazificata, et potibus energicis, ordinaria sequentia implendi isobarica bene operatur. Pro cerevisia, praecavenda sunt ulteriora ut minimizetur captio oxygenii et regulatio spumae, v.g. praepurgatio CO₂ et lenis profilius liberationis pressionis. Rogamus confirmare desideratos gradus CO₂ dissoluti et formatum impacationis; tum confirmabimus plenam compatibilitatem.

The CO₂ loss rate is generally controlled within 1.5% – 3% of the total dissolved CO₂ content, depending on factors such as pre-purging efficiency, back-pressure stability, and the snift (decompression) profile. Our machine uses precision filling valves and a closed-loop pressure control system to minimize losses. For example, at a fill temperature of 4°C and a CO₂ volume of 4.0 g/L, the measured loss is consistently below 2.2% in our factory tests. We can run a trial with your product to confirm the exact figure.

Our CSD filling machine covers a broad spectrum of speeds to meet both small-batch craft production and high-volume industrial demands. The key speed tiers are:
· Low-speed lines: 2,000 – 6,000 BPH.
· Medium-speed lines: 10,000 – 15,000 BPH
· High-speed lines: 20,000 – 24,000 BPH
· Ultrahigh-speed lines: up to 36,000–48,000 BPH (with servo-driven filling valves and synchronous capping for consistent performance.)

The equipment is applicable to glass bottles, PET bottles. All two compatible container types can be processed, provided the following critical specifications are met:
Parameter PET Bottle Glass Bottle Neck finish Standard threaded plastic closure (e.g., PCO 1810) Crown cap or aluminum screw cap Threaded aluminum closure
Bottle diameter Φ50–115 mm Φ50–115 mm Φ50–115 mm
Bottle height 150–320 mm 160–320 mm 150–320 mm

· Pressio inlet CO₂: 0.28–0.35 MPa
· Aer compressus / subministratio pneumatica: 0.5–0.7 MPa (quidam modelli postulant 0.6–0.8 MPa)
· Pressio aquae enutrientis: 0.2–0.25 MPa
· Pressio operativa vasculi implentionis isobarici: typice 2–4 bar (0.2–0.4 MPa)

Machina implentionis nostra standard non includit unitatem carbonationis integratam. Ea est constructa ut recipiat potum iam carbonatum ab systemate carbonationis superiori (p. ex., vas carbonationis, carbonator in linea, vel vas praeparationis praemixturae).
Ad plerosque productores potuum, recomandamus unitatem carbonationis separatam pro maiore flexibilitate, faciliori manutentione, et independenti purgatione CIP.

Systema implentionis isobarici nostri est constructum cum controllo pressionis adiustabili, quod permittit accommodationem latissimi ambitus graduum carbonationis.
1. Ambitus carbonationis supportatus
· Configuratio standard: 2.0 – 4.5 volumina CO₂ (carbonatio parva ≈ 2.0–2.5; carbonatio magna ≈ 3.5–4.5).
2. Methodus adiustationis
· Preesurum implētiōnis (preesurum contrārium) rēgulātur per PLC et reductōrem preesūris; carbonātiō maior preesūrem auxiliārem maiōrem exigit ut effervēscentia prohibeātur.
· Velōcitās implētiōnis et tempus dēpreessūrātiōnis per HMI subtiliter adiustārī possunt.
· Ad mutandum inter nīvēlēs carbonātiōnis nullae partēs commutandae sunt—sōlum adiustamenta parametrōrum requiruntur.

1. Genus et magnitūdō continēns
· An PET aut vitrēīs bottīs implētis utemini?
· Quae est capacitās bottis (p. ex., 330 ml, 500 ml, 1 L, 2 L)?
2. Ambitus lineae productiōnis
· An machīnam implētrīcem sōlam (lavātrīcem/implētrīcem/cappātrīcem 3-in-1) quaeritis, an integrum systēma productiōnis quod tractātiōnem aquae, mixtūram sirōpis, carbonātiōnem, ādnotātiōnem et impācātiōnem includit?
3. Specificātiōnēs additiōnales
· Nīvēl carbonātiōnis (volumen CO₂): p. ex., 2,5–4,0 volumina
· Temperatura de repletio: typice 2–6°C pro CSD
4. Destinatio et Logistica
· Portus et natio expeditionis (pro emballagio exportationis et calculatione pretii frachtis)
Referentia Budgetaria (solum ad orientationem): Pro machina repleta CSD 6000 BPH, pretia mercati typice variant ab $28 000 usque ad $45 000 USD pro repleto PET standardi 3-in-1, dum configurationes pro vitro aut lineae productionis completas pretia altiora habent. Haec numeri solum ad referentiam sunt—tua ultima quotatio ex supradictis parametris personaliter conficietur.

1. Intervallo Temperaturae Standard
Pro repletione bibendarum carbonatarum (CSD), temperatus productus recommendatus typice est 2°C usque ad 6°C (4°C maxime communis est). Hoc intervallum criticum est pro his causis:
· Solubilitas CO₂ — Temperatura inferior solubilitatem CO₂ notabiliter augit, quod permittit altiores gradus carbonationis sine effoetatione excessiva.
· Controlus spumae – Liquor frigidus minuit spumationem dum procedit impletio, sic volumen impletionis exactum servatur et amissio producti minuitur.
· Integritas sigilli – Temperatura idonea ad stabilitatem recipientis et qualitatem sigilli post capsulam servandam contribuit.