Machina pro implendo aquam, 0,25–2,5 L — Zhangjiagang Grandee Machinery Co., Ltd.

1. Si opus est ut plures magnitudines in eadem machina tractentur (productio flexibilis):
· Modellem universalem nostrum suadimus, quae permittit cito mutationem.
· Intervalum adaptationis typice est a 200 ml usque ad 2 L.
· Nota: Mutatio inter diversas magnitudines (p. ex., a 250 ml ad 2 L) saepe requirit mutationem dyspensatorum, prehensorum et rotarum stellarum. Instrumentarium pro cito mutatione et manuales videographici ad vestrum usum praebemus.

Pro linea standard pro implendo aquam in PET de 500 ml, velocitas non est numerus fixus — variat secundum configurationem machinae (praesertim secundum numerum capitarum implendorum). Generaliter, sequentes intervalles typici offeruntur:
· Nivelis introductorius / Capacitas parva: circiter 2.000–5.000 butellas per horam (BPH)
· Nivelis medius / Modellem popularem: 8.000–12.000 BPH (maxime communis pro 500 ml)
· Linea de alta velocitas / industrial: 18 000 – 24 000 BPH (pote ir usque ad 30 000+ BPH con configurationes maximas)
Velocitas realis dependet principaliter a numero capitarum pro lavatione, implentione et obductione. Per exemplum, in nostra serie CGF:
· Modello XGF18-18-6 (18 pro lavatione, 18 pro implentione, 6 pro obductione) → approx. 5 000 – 7 000 BPH
· Modello XGF50-50-12 (50 pro lavatione, 50 pro implentione, 12 pro obductione) → approx. 22 000 – 24 000 BPH

Ita, nostra typica aqua-bottling machina est triplex-in-uno unitas integrata — sectio lavationis, sectio implentionis et sectio operculi omnes in eodem praecipuo frame montantur et ab uno systemate synchronizato moventur. Haec est designatio industriae-praeferrata pro productione aquae in PET phialis.

Aqua stagnans – Hoc est applicationis fundamentum. Noster machina standard (cum valvulis pro implentione ex accero inoxidable 304 et sigillis standard) operatur perfecte.
· Aqua saporata – Quoniam aqua saporata saepe continet saccharum, sirupum, pulpam fructuum, acida aut conservantia, typice sequentes meliorationes recommendamus:
· Materialis valvulae pro implentione: Melioratio ab accero inoxidable 304 ad accerum inoxidable 316L pro meliore resistentia contra corrosionem.
Systema CIP (Clean-in-Place): Necessarium pro removendo residuo sacchari et praevinendo crescitu bacteriarum. Unitas automatica CIP potest includi.

Yes, our machine can support both screw caps and sports caps, but they require different capping heads and cap sorters due to their distinct geometries and sealing principles.
Key technical details:
· Screw cap (standard 28mm/30mm PCO neck finish) – This is the default configuration. Our standard capping head with a clutch mechanism works perfectly for standard threaded closures (e.g., 28mm PCO 1810, 1881, or 30/25). The cap sorter is designed for smooth, round caps.
· Sports cap (pull-push or flip-top with a spout) – These caps are typically taller and have a non-cylindrical shape. To handle them, we need to:
· Replace the standard cap sorter with a customized bowl and chute that accommodates the asymmetric geometry.
· Adjust the capping head’s pick-up and placement mechanism (some sports caps require a press-fit or snap-on action rather than pure threading).
· Fine-tune the capping torque to avoid damaging the spout or causing leakage.

Consumptio energiae machinae nostri implentis variat secundum modellos – praesertim secundum numerum capitum implentium et an componentes optionales (ut calefactor CIP aut compressor aeris) includantur.
Ut tibi claram imaginem praebere possimus, hic sunt typici ambitus potestatis installatae pro nostris lineis standard 3-in-1 PET pro aqua implenda:
Capacitas (BPH) Modelus typicalis Potestas installata (kW) Nota 2.000 – 5.000 BPH XGF18-18-6 4 – 6 kW Modelus basicus, sine calefactore pro ampullis.
8.000 – 12.000 BPH XGF24-24-8 8 – 12 kW Optio media communissima.
18.000 – 24.000 BPH CGF50-50-15 18 – 25 kW Includit plures motores transvectorum.

Pro linea completa pro ampullis implendis (inclusa machina pro formando ampullas per insufflationem, machina pro apponendo titulis, machina pro involvendo calore, et machina pro conponendo in stratos):
· 2–3 operatores per vicem pro operatione regulari, plus 1 technicus pro manutenentia in statu parato.
· Si habes machinam automaticam pro conponendo in stratos, robotem collaborativum, et machinam pro involvendo stratos, numerus reduci potest ad 2 operatores.

Spatium totale in solo necessarium duobus principalibus factoribus pendet: capacitate lineae (BPH) et genere dispositionis (linea recta vs. forma U). Quoniam linea completa includit impletorem 3-in-1, descriptorem botellarum, machinam ad apponendum titulos, involventem thermicam, et transvectores, dimensiones proinde variant.
Ut tibi practicum exemplum praebere possimus, hic sunt typici ambitus spatii pro communibus dispositionibus:
Capacitas (BPH) Dispositio typica Spatium approximatum in solo (L × L) Nota 2.000 – 6.000 BPH Linea recta (8 – 12 m) × (3 – 4 m) Compacta, cum minimis instrumentis auxiliaribus. 8.000 – 12.000 BPH Linea recta (12 – 18 m) × (4 – 5 m) Includit applicatorem titulorum et involventem thermicam. 12.000 – 18.000 BPH Forma U (15 – 20 m) × (6 – 8 m) Forma U minuit longitudinem totalem, latior sed brevior. 20.000+ BPH Forma U vel forma L (20 – 30 m) × (6 – 10 m) Includit palletizatorem automaticum et involventem palletorum.

Yes, the machine is designed for 24/7 continuous operation with heavy-duty components and efficient cooling. However, to ensure long-term reliability, we recommend:
· Running at 85%–90% of max speed to extend part life.
· Performing daily checks (lubrication, seal inspection, torque verification).
· Keeping a basic spare parts kit (seals, belts, fuses) on hand to minimize downtime.
· Installing an electrical cabinet cooler if workshop temperature exceeds 40°C.
We will provide a detailed maintenance schedule and on-site training. For your specific daily output target, we can also recommend optimal speed and offer a service contract if needed.

Please kindly note that the price is not a fixed figure – it heavily depends on the scope of supply, automation level, and material selection. To give you a transparent reference, here is a general budget range based on typical configurations:
Configuration Scope Estimated Price Range (FOB) Typical Inclusions
Nivel introductorius / Unitas autonoma pro implendo $25,000 – $40,000. Unitas 3-in-1 pro lavando, implendo et claudendo tantum. Auxiliares manuales/semiautomatica. Idonea pro summis angustis.
Linea completa standard $100,000 – $150,000. Systema plenum: planta pro tractando aquam, dispositivum pro ordinando ampullas, unitas 3-in-1 pro lavando aqua, implendo, claudendo, apponendo titulos, involvendo per contractionem, systema pro vehendo. Automationis altae gradus. Haec est optio maxime popularis pro 10,000 BPH.
Projectum clavis-in-mano (praemium) $300,000+. Includit designum dispositionis officinae, installationem, commissionem et automationem plenam (palletizatio robotica, systema CIP). Componentes critici importati (ex. HMI Siemens, PLC, motor ABB).