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Aseptic Cold Filling for Juice Milk

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Professional Automatic Cap Liquid Level Coding Testing Machine for PET Beverage Bottle Filling Machine Line

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GRANDEE MACHINE is located in Zhangjiagang City, near Shanghai China. We are expert in the field of liquid packaging machinery in the world. We have more than 10,000 square meters standard workshop, providing customers with a variety of product development, engineering design, consulting, technical services and other integrated EPC solutions.
Products Description
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Automatic Cap Liquid Level Coding Testing Machine
Maximize Efficiency for Your PET Bottle Beverage Filling Machine Line.
Built for high-speed PET lines, our inspection system is your all-in-one solution for detecting cap, liquid level, and inkjet code defects.
Key Benefits for You :
✓ 360° Inspection - Ensures no defective products leave your line.
✓ Change Over in Minutes - Adapt to different bottles with simple manual adjustment.
✓ Save Valuable Floor Space - Compact design for easy integration.
✓ Operate with Ease - Clear HMI for real-time status and alerts.
✓ Get a Custom Fit - Detection units configured to your exact needs.
Ready to Boost Your Yield?Contact Us for Details!
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The principle of cap defect detection
This dual-CCD module uses multi-angle front/back lighting to image bottles, enabling full inspection without blind spots for cap and tamper ring defects.
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Principle of liquid level and inkjet coding detection
By adjusting the black and white contrast of different areas on the front and side of the cover, the detection function of high skewed covers can be achieved.
Flow chart of inkjet code detection and recognition
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First, precisely locate and extract the inkjet coding area. The extracted inkjet coding area can directly detect whether there are any defects in the inkjet coding.
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Then, the characters in the inkjet area are segmented, and the segmented result can be used for partial missing detection of the inkjet.
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Depending on the different positions of the coding, the following figure shows the processing effect of coding on the bottle body.
Layout diagram:
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Machine Model
GDGMGJ03
Production Capacity
12000BPH
Machine materials
SUS304
Mains frequency
50/60HZ
Power
0.7KW
External power source
AC220V/ single-phase
External gas source
0.5Mpa
Gas loss
0.01L per time
Machine size
870*1020*2200mm
For more information, please feel free to contact us tosend an inquiry!
Turnkey Solution
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One stage or Second stage R.O. Water treatment system
Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ (Secondary High Pressure Pump→Secondary Reverse Osmosis Device) → Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling Machine
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Automatic PVC PE Sleeve Shrink Labeling Machine
This fully automatic sleeve labeling machine is suitable for various kinds of bottles, like round bottles, square bottles, oval bottles, etc. This machine can automatically feed and cut film, and it can sleeve labels precisely, greatly saving labor and improving work efficiency. The machine can be widely used for beverage bottles, cosmetic bottles, shampoo bottles, etc.
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Operating Principle of Packaging Machine
The one-piece film wrapping machine is based on the heat shrinkage characteristics of the packaging film. It uses photoelectric switch sensors to detect online. The collected signals are controlled and processed by PLC (programmable controller) programs. The conveyor belt is used for continuous bottle feeding, bottle separation, and pressure The whole process is completed by mechanisms such as bottle, putting bottle, continuous pushing rod and bottle, single film wrapping, film picking and forming, heating channel shrinking and cooling and shaping.
Exhibition
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Customer Acceptance Report
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FAQ
1 What is aseptic cold filling and why is it better for juice and milk? Aseptic cold filling means the liquid and packaging are sterilized separately, then filled and sealed in a sterile environment at room temperature (20–25°C). It is better for juice and milk because it preserves natural flavor, color, and nutrients without using heat, while allowing shelf-stable storage without refrigeration.
2 What products can be filled with aseptic cold filling? (juice, milk, dairy, tea) Aseptic cold filling can be used for juice, milk, dairy products, tea, and other sensitive liquids.
3 Does aseptic filling allow products to be sold without refrigeration? Yes, aseptic filling allows products to be sold without refrigeration. The sterile filling process and packaging enable shelf-stable storage for several months at room temperature.
4 What is the shelf life extension achieved by aseptic cold filling? Aseptic cold filling extends the shelf life by 6 months compared to hot filling.
5 What sterilization method does your aseptic filling machine use? Our aseptic filling machine uses vaporized hydrogen peroxide (VHP) for container sterilization and steel sterilization for the filling environment.
6 What are the hygiene room (clean room) requirements for installation? The machine must be installed in a Class 100 (ISO 5) clean room environment for the filling zone, with the surrounding area at Class 10,000 (ISO 7) . Positive air pressure and HEPA filtration are required.
7 What bottle types are compatible — PET only or also HDPE and glass? PET, HDPE, and glass all compatible
8 What is the minimum viable production capacity for aseptic filling? 3000BPH for small-scale aseptic lines.
9 How does the cost of aseptic filling compare to hot-fill? While the initial equipment investment for aseptic filling is 20–30% higher than hot-fill, the per-bottle cost is often lower due to lighter-weight PET bottles, energy savings (no cooling tunnel), and higher production speeds.
10 Do you provide training for operating the aseptic filling system? Yes, we provide on-site training for your operators and maintenance team. The training covers machine operation, cleaning (CIP/SIP), basic troubleshooting, and safety procedures. Training manuals and video guides are included.

For more information, please feel free to contact us to send an inquiry!