High speed automatic 3 in 1 fruit juice hot filling packing machine for PET plastic bottle

High speed automatic 3 in 1 fruit juice hot filling packing machine for PET plastic bottle

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GRANDEE MACHINE

If you're buying dependable and fruit fresh is efficient packing device look no further as compared to High-speed automatic 3 in 1 fruit juice hot filling packing machine for PET plastic bottle.

This device was created to quickly and efficiently bundle juice in PET synthetic bottles. It might probably manage many containers different and shapes making it suitable and versatile for the selection of companies.

Among the list of standout highlights of this product is its rate. It could fill and pack containers at a level most of the method to 12000 each hour making this ideal for high-volume manufacturing runs. The GRANDEE MACHINE unit is incredibly accurate ensuring constant and packaging dependable and each time despite its rate.

and being fast and valid the High-Speed Automatic 3 in 1 juice Filling packaging hot additionally be quite easy to operate. It offers a touchscreen user-friendly operator enabling quickly and just adjust settings and monitor performance.

The apparatus's 3-in-1 design additionally increases its effectiveness. It offers a container rinse filler and capper All in a product single is compact. This not only saves room in your manufacturing center and streamlines the packaging procedure decreasing the likelihood of mistakes and ensuring a smooth and procedure efficient.

The High-speed automatic 3 in 1 fruit juice hot filling packing machine for PET plastic bottle from GRANDEE MACHINE is an excellent investment whether you're a small juice producer or simply a maker large-scale. It can help you increase manufacturing prices streamline your packaging procedure and guarantee constant top-notch item each time. This revolutionary product is a must-have for almost any liquid packaging operation which consists of excellent rate precision and simplicity of good use.

GRANDEE MACHINE is located in Zhangjiagang City, near Shanghai China. We are expert in the field of liquid packaging machinery in the world. We have more than 10, 000 square meters standard workshop, providing customers with a variety of product development, engineering design, consulting, technical services and other integrated EPC solutions

Products Description

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Bottle Blower Filler Capper Machine Combiblock

1. Advanced control system

The CGX high-speed rotary fully automatic bottle blowing machine produced by our company uses a control system composed of SIMATIC HMI (human-machine interface), Siemens S7 series industrial control system (PLC system) and related control detection and actuator mechanisms. The entire system is stable reliable and responsive

2. Machine safety protection system
Each torque point and key point of the machine has torque protectors, photoelectric protection switches, stroke protection switches and other protective measures, so as to ensure the safe operation of the equipment, avoid the forced operation of the robot, thus extending the service life of the machine and the maintenance cost of accessories

3. The appearance of the bottle
Blowing machine is shown in the figure The automatic rotary blowing machine is a high-speed two-step blowing machine successfully developed by our company to absorb the most advanced bottle making technology in the world today. The machine is mainly composed of automatic feeding device (hopper, lifting mechanism, whole mechanism feeding track), heating furnace, main blowing machine, electrical control system and pneumatic control system

NO	Model	Capacity	Bottle size
1	8-24-8	12000BPH	500ml
2	8-32-8	15000BPH	500ml
3	8-40-10	16000BPH	500ml
4	12-42-15	18000BPH	500ml
5	16-40-15	24000BPH	500ml
6	20-60-18	36000BPH	500ml

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Main Technical Parameter
Heads			Filling machine: 60, capping: 15
Capacity			24000BPH（500ml juice plastic bottle）
Applicable bottle type			PET bottle
Applicable bottle type	Bottle diameter range	D=50～95mm
Applicable bottle type		Bottle height range	H=150～320mm
Working voltage			380V, 50HZ, 3P
Filling type			Hot filling
Filling temperature			85-92
Filling principle			normal pressure with reflux system
Control voltage（DC）			24V
Cap torque			0.6～2.8Nm（Adjustable）
Power			7.5KW
Dimension(LWH)			3100X2950X2850mm (Subject to the final drawing)
Weight			About 8T

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1. Preform feed-in and unscrambler

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches

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2. Bottle Preform Heater

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Introduction to the blowing machine

Introduction to the blowing machine The core parts, such as the sealing cylinder of the bottle blowing valve island, are all imported and customized by SEITZ. Blow bottle high pressure gas recovery is applied to low pressure gas needs. The inverted heating furnace structure saves energy by 15%. Bottle blowing has pressure detection and bad bottle rejection functions. The system running status can be monitored remotely. Using forged high-strength mold frames, the equipment operates efficiently and stably. The equipment's running track cam is patented, with low vibration, low noise, and stable and reliable operation

Automatic blow molding machine mold

The mold is an important factor affecting the PET bottle blow molding process, and the shape of the mold will reduce or increase the difficulty of process adjustment. For example, the reinforcement, the arc of the transition zone and the heat dissipation condition at the bottom have an impact on the process adjustment and directly affect the quality of the bottle, so we recommend that customers pay attention to the novel and unique product packaging and beautiful at the same time, take into account whether the selected bottle type can meet the requirements of use, it is best to be reviewed by our professional designers. When the mold is customized, it is mainly necessary to clarify the material and installation size. Make product capacity height requirements

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Advantages of Filling and Capping Machine

1) The rotating disk is made of stainless steel ANSI304.

2) Large plane bearing, smooth and reliable operation.

3) Filling adopts gravity filling method. The special design of the filling valve port can effectively avoid dripping. At the same time, the special flow channel design of the filling valve can keep the filling liquid column small and stable.

4) Ring type liquid cylinder is adopted, and the liquid level is controlled by continuous sensor and flow regulating
valve.

5) The filling valve is equipped with a cleaning cup, which can perform thorough CIP cycle cleaning of the filling valve.
6) Using magnetic constant torque capping head, capping effect is stable and reliable.

7) A set of photoelectric switches are installed on the cap-drop guide rail. When there is no cap on the cap-drop guide rail, the machine will automatically stop running, which can effectively avoid the appearance of no bottles cap

8) The bottle inlet detection switch of the capping machine is provided, and the lock cylinder of the cap connecting with the cap guide rail and the cap plate interlock controls the discharge of the cap, ensuring that the cap is stopped when there is no bottle and reducing the loss of the cap

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Lubrication System for Conveyor

The spray conveyor belt lubricant, suitable for food, water, beverage, beer, condiments and other industries packaging conveyor belt chain plate lubrication

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Bottle sterilizer equipment

It could overturn bottles (glass bottle or PET bottle), which have been filled and sealed, to
sterilize inside of bottle month and caps by high temperature drink in bottle. Chain conveyor overturns finished bottles from upright to horizon when sterilizing cap and bottle mouth. And the conveyor transfers bottles into cooling tunnel
Top grade of conveying chain is used on the machine, more stable and reliable when it is working, don't break bottles. Speed of conveying system is infinitely variable

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Continuous spraying tunnel cooler

It is suitable for cooling all kinds of bottled or canned hot beverage. Within the different temperature zones, the container is sprayed by the water with different temperatures, which is the sterilization phrase and cooling phrase. This spray cooling tunnel can reduce the temperature of hot filling drinks to 36-40 degree or increase the temperature. This spray cooling tunnel adopts a three section cooling water recycling cooling design:
1) The first section uses water at 85-65 degrees;
2) The second part is at 50-35 degrees,
3) Third part adopts aseptic water spray. The outlet bottle temperature is below 35-40 degrees

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Juice filling machine

Carbonated drink filling machine

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Small bottle water filling machine

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Fruit juice filling machine

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Mineral water filling machine

Bottle filling packaging machine

One stage or Second stage R. O. Water treatment system

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ (Secondary High Pressure Pump→Secondary Reverse Osmosis Device) → Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling Machine

Automatic OPP BOPP hot melt Glue labeling machine

Automatic BOPP labeling machine is widely suitable for different material of containers and labels. The cost of each label is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. It is one of the most economical models to make mass production and integrated operating. The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles. Whether from the replacement of star wheel, guide plate or manual speed adjustment to automatic speed control, like changing the label is only needed to change the PLC program, the products concept that the equipment is used for users and considered for users is embodied in everywhere

Automatic PVC PE Sleeve Shrink Labeling Machine

This fully automatic sleeve labeling machine is suitable for various kinds of bottles, like round bottles, square bottles, oval bottles, etc. This machine can automatically feed and cut film, and it can sleeve labels precisely, greatly saving labor and improving work efficiency. The machine can be widely used for beverage bottles, cosmetic bottles, shampoo bottles, etc

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Operating Principle Of Packaging Machine

The one-piece film wrapping machine is based on the heat shrinkage characteristics of the packaging film. It uses photoelectric switch sensors to detect online. The collected signals are controlled and processed by PLC (programmable controller) programs. The conveyor belt is used for continuous bottle feeding, bottle separation, and pressure The whole process is completed by mechanisms such as bottle, putting bottle, continuous pushing rod and bottle, single film wrapping, film picking and forming, heating channel shrinking and cooling and shaping

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Robot Palletizer

Which contribute to the robotization of the palletizing system has a compact body and a high throughput. It is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h. Suitable robot models can be selected according to the work pieces. Payload 110kg, 140kg, 185kg, 315kg, 500kg, 700kg

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Number	Item	Data
1	Power	15KW(will be changed according to different models)
2	Robot	KUKA, ABB, NACHI
3	Max load per pallet	1.6tons (will be changed according to different models)
4	Pallet size	1200x1000mm(can be customized according to customer requirements)
5	Palletizing speed	10-80packs/min(the palletizing speed is related to the size of the pallet and the grouping form of each layer)
6	Pallet material	wood or plastic
7	Overall size	(L) 8000MMx(W)4500MMx(H)3000MM(will be changed according to different models)
8	Machine weight	4500KG(will be changed according to different models)

For more information, please feel free to contact us to send an inquiry!

Company Profile

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GRANDEE MACHINE is located in Zhangjiagang City, near Shanghai China. We are expert in the field of liquid packaging machinery in the world. We have more than 10, 000 square meters standard workshop, providing customers with a variety of product development, engineering design, consulting, technical services and other integrated EPC solutions

We are a technology-leading company, have a superior technology and talent team in liquid packaging machinery, electrical, computer engineering, etc. Our main products are blowing filling capping Combiblock, Aseptic cold filling machine, water treatment equipment, drinking water filling machine, juice and carbonated drink production line, can filling and sealing line, complete blowing labeling and packaging system

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FAQ

1	What is aseptic cold filling and why is it better for juice and milk?	Aseptic cold filling means the liquid and packaging are sterilized separately, then filled and sealed in a sterile environment at room temperature (20–25°C). It is better for juice and milk because it preserves natural flavor, color, and nutrients without using heat, while allowing shelf-stable storage without refrigeration.
2	What products can be filled with aseptic cold filling? (juice, milk, dairy, tea)	Aseptic cold filling can be used for juice, milk, dairy products, tea, and other sensitive liquids.
3	Does aseptic filling allow products to be sold without refrigeration?	Yes, aseptic filling allows products to be sold without refrigeration. The sterile filling process and packaging enable shelf-stable storage for several months at room temperature.
4	What is the shelf life extension achieved by aseptic cold filling?	Aseptic cold filling extends the shelf life by 6 months compared to hot filling.
5	What sterilization method does your aseptic filling machine use?	Our aseptic filling machine uses vaporized hydrogen peroxide (VHP) for container sterilization and steel sterilization for the filling environment.
6	What are the hygiene room (clean room) requirements for installation?	The machine must be installed in a Class 100 (ISO 5) clean room environment for the filling zone, with the surrounding area at Class 10,000 (ISO 7) . Positive air pressure and HEPA filtration are required.
7	What bottle types are compatible — PET only or also HDPE and glass?	PET, HDPE, and glass all compatible
8	What is the minimum viable production capacity for aseptic filling?	3000BPH for small-scale aseptic lines.
9	How does the cost of aseptic filling compare to hot-fill?	While the initial equipment investment for aseptic filling is 20–30% higher than hot-fill, the per-bottle cost is often lower due to lighter-weight PET bottles, energy savings (no cooling tunnel), and higher production speeds.
10	Do you provide training for operating the aseptic filling system?	Yes, we provide on-site training for your operators and maintenance team. The training covers machine operation, cleaning (CIP/SIP), basic troubleshooting, and safety procedures. Training manuals and video guides are included.