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Aseptic Cold Filling for Juice Milk

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Automatic 3 in 1 aseptic juice cold filling bottling machine for plastic bottle

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Automatic 3 in 1 aseptic juice cold filling bottling machine for plastic bottle

Product Description

Machine Introduction
RCGF series juice filling machine bottling line is used to produce PET bottled juice within the volume from 200ml-2250ml.Different models can satisfy various requirements of output from 1500B/H to 25000B/H.This machine integrated ringsing,filling and capping into one monoblock with full-automatic equipment.It is suitable for producing PET bottled juice and tea.The method of filling adopts normal temperature filling method, and also can fill water .The juice equipment is fitted with advanced Seimens PLC and ABB motor to control the operation and cooperated by frequency converter of the main motor.it makes the operation more stable and reliable.the photoelectric sensor is used to detect operating confitions of each section,which makes the operation of this equipment highly automatic and convenient.

juicer Model  RCGF32-32-8
Capacity 12000-15000BPH
Power  5.5KW
Weight 6500KGS
Bottle volume 150ml-2250ml
Bottle material  Plastic bottle
Functions  Filling juice or water 
Dimensions 4200X2600X2700mm 

Details show:

3

Washing part

1)The rotary disk is fully made of SUS304 stainless steel

2)Using company original tilting bottle clip, bottle clamp stuck bottleneck

3)Using imported special efficient spray nozzle

Filling part

1)The washing bottle, filling ,sealing are connecting with bottleneck transportation methods

2)The rotating disk is all made of sus304 stainless

3)Filling method is gravity filling

Capping part

1) The capping machine is the highest precision in 3-in-1 unit machine

2) Full made of stainless steel sus304

2

Air conveyor

Air Conveyor with primary filter is mainly used in the automatic filling production line of PET bottle beverage or water. It is the intermediate transportation of connecting blowing machine, unstacking machine, bottle storage conveying table and filling machine.

Air fan: 3KW  each fan with every 5 meters air conveyor

Air duct leg: 304 square pipe joint

Conveyor system

Our driven motor with very strong power and is very different with normal motor.

Our flat top chain plate is very thick with 4.0mm thickness

ABB motor

We use main motor and sanitary vaccum pump with ABB brand

Power: 5.5kw

Voltage: 380V 50HZ 3P or 220V 60HZ 3P or made customized


Main technical parameter:

Automatic juice filling machine production line packaging specifications

Material: SS304/316

Bottle material

Shape

Filling volume

Filling level(mm)

Neck type

PET/Glass bottle

Square/round/flat bottle

100-2250ml

According request±1mm

As required

Adjustable specifications

Bottle size: bottle diameter≤110mm, bottle height≤340mm

If using square bottles, then bottle separating system will be added

Filling temperature

30℃-40℃ level control: float ball and pneumatic butterfly valve.

Bottle labeling type

Packing system    Min, Spec.

Palletizing system

Manual/ automatic

Hot melt roll-fed

PVC shrink label

Full label/half label

Film shrink packing

Robert packing

Carton packing

2*3 2*4 3*4

3*5 4*4 4*5 4*6 6-30bags/min

Low position

Gantry palletizer

Robot palletizer

User Ambient Conditions

Temperature: 2-40℃, Humidity: no dew

Bottle feed-in

Conveyor with screw for glass bottle

Adopt air-conveyor for PET bottle

Grandee Machinery can do more for you ?

juice-production-line

Related product

RO system
Besides Water filling machine, this RO system is very important in the whole water project, we prefer you supply water analysis report from your local inspection department.
This RO system we can make to match up with your water

filling machine from capacity from 500L/Hr to 50000L/hr.

We use GNP or CNP water pump, USA DOW or HYDRANAUTICS membrane, etc

24
20 Blowing Machine with different options:
1. Semi automatic Blowing Machine for 800BPH-2000BPH from 0.2-2.5L bottle with 2 or 4 cavities.
2. Full automatic blowing machine from 2 cavity, 4 cavity, 6 cavity, 8 cavity, 9 cavity,etc from 2500BPH to 12000BPH for 500ml bottle.
Automatic PVC sleeve labeling machine
Capacity: 100-350bottles/min can be chosen
Label material: PVC PET OPS, etc
Bottle material: PET PE PP Glass
Bottle Diameter: 28 ~ 120mm
Bottle Height: 15~320mm
Bottle shape: round, square, ellipse, rectangular
Label length: 30~250mm(max)
Label thickness: 0.03~0.13mm
12
25 Linear PE film shrink packing machine / Carton box packing machine
Film material: PE / carton box
Shrink membrane thickness: 70~100um
Capacity: 8-35packages/ min can be chosen
Conveyor belt max width: 600mm
Height is: 1000~1100mm
Company Information

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New Certifications

2

Project cases
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Our exhibition

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Our team

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FAQ
1 What is aseptic cold filling and why is it better for juice and milk? Aseptic cold filling means the liquid and packaging are sterilized separately, then filled and sealed in a sterile environment at room temperature (20–25°C). It is better for juice and milk because it preserves natural flavor, color, and nutrients without using heat, while allowing shelf-stable storage without refrigeration.
2 What products can be filled with aseptic cold filling? (juice, milk, dairy, tea) Aseptic cold filling can be used for juice, milk, dairy products, tea, and other sensitive liquids.
3 Does aseptic filling allow products to be sold without refrigeration? Yes, aseptic filling allows products to be sold without refrigeration. The sterile filling process and packaging enable shelf-stable storage for several months at room temperature.
4 What is the shelf life extension achieved by aseptic cold filling? Aseptic cold filling extends the shelf life by 6 months compared to hot filling.
5 What sterilization method does your aseptic filling machine use? Our aseptic filling machine uses vaporized hydrogen peroxide (VHP) for container sterilization and steel sterilization for the filling environment.
6 What are the hygiene room (clean room) requirements for installation? The machine must be installed in a Class 100 (ISO 5) clean room environment for the filling zone, with the surrounding area at Class 10,000 (ISO 7) . Positive air pressure and HEPA filtration are required.
7 What bottle types are compatible — PET only or also HDPE and glass? PET, HDPE, and glass all compatible
8 What is the minimum viable production capacity for aseptic filling? 3000BPH for small-scale aseptic lines.
9 How does the cost of aseptic filling compare to hot-fill? While the initial equipment investment for aseptic filling is 20–30% higher than hot-fill, the per-bottle cost is often lower due to lighter-weight PET bottles, energy savings (no cooling tunnel), and higher production speeds.
10 Do you provide training for operating the aseptic filling system? Yes, we provide on-site training for your operators and maintenance team. The training covers machine operation, cleaning (CIP/SIP), basic troubleshooting, and safety procedures. Training manuals and video guides are included.