Automatic 5 in 1 Fruit Juice Making Machine Aseptic Cold Milk Washing Filling Capping Machine Production Line

Automatic 5 in 1 Fruit Juice Making Machine Aseptic Cold Milk Washing Filling Capping Machine Production Line

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Automatic 5 in 1 Fruit Juice Beverage washing Aseptic Cold Filling Capping machine factory

GRANDEE MACHINE is located in Zhangjiagang City, near Shanghai China. We are expert in the field of liquid packaging machinery in the world. We have more than 10,000 square meters standard workshop, providing customers with a variety of product development, engineering design, consulting, technical services and other integrated EPC solutions

Products Description

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Automatic 5 in 1 Aseptic cold coconut water milk NFC juice washing washing washing filling capping machine production line

ZXXGF24-24-16-16-5 PET bottle disinfection, disinfection, aseptic water washing, filling, capping machine, adopt the advanced technology, stable performance, safe and reliable. (It can produce like NFC juice, milk, vitamin drinks and other plant-based drinks). The filling machine adopts non-contact filling method, which can effectively prevent secondary pollution; The filling valve adopts the pneumatic diaphragm filling valve imported from Germany, and the filling capacity is measured with the imported high-precision electromagnetic flowmeter to realize the opening and closing of the valve. The working environment of the host should be selected as aseptic isolation system, aseptic maintenance gloves, aseptic item transfer device, automatic foam cleaning system, disinfectant spray fumigation system

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Three washing part:

The bottle clamp on the rotary table of the bottle punching machine holds the bottle opening and turns it 180° along a guide rail to make the bottle opening downward. In the specific area of the bottle washing part, the special nozzle on the bottle clamp emits disinfectant, disinfect the inner wall of the bottle, and then enter the second washing part for disinfection. After the bottle is disinfected, enter the sterile water washing part for washing

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Filling and capping part:

The cleaned bottle is exported from the punching machine and transferred to the filling machine through the picking star wheel. The bottle entering the filling part is held by the bottle neck plate stuck to the bottle mouth. The bottle is raised and lowered by the lifting mechanism under the action of the CAM. The filling process is completed after the bottle rises to the top and opens the filling valve. The filling part adopts the pressure filling method directly connected with the UHT. After filling, the bottle enters the capping part through the transition wheel of the bottleneck. The stopcock on the capping part traps the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolution and rotation on the capping machine, and realizes catching, sleeving, screwing and removing actions under the action of the CAM to complete the whole capping process

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FFU (Fan filter Unit) air filter

Air purification in the filling area (room): The air is filtered by the primary effect, medium effect and high efficiency filter into the filling area (room), so that the filling area reaches the 100 level (static) purification standard

Automatic 5 in 1 Fruit Juice Beverage washing Aseptic Cold Filling Capping machine details

Disinfectant mixing system for SOP and spray fumigation

This unit can adjust the high concentration of the disinfectant stock solution to the concentration used by the filling equipment according to the demand. The prepared disinfectant is used by equipment inner environment sterilizer, the empty bottle sterilizer, cap sterilizer, and the SIP of the aseptic pipeline

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COP foam cleaning system

This unit also has the function of COP workstation, mixing acid (alkali) foam mother liquor and process water in proportion to foam cleaning liquid, foam cleaning liquid is fully mixed with compressed air in the mixer to make it foaming, and then the foaming cleaning liquid is sprayed on the surface of the washed material through the special COP spray control valve group and spray ball

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Disinfectant soaking unit for empty cap

The cap unscrambler and sterilizer is composed of cap unscrambler and cap washing machine. The cap sterilizing machine is installed in the filling room. The cap is sent to the capping device by the capping machine and arranged, then it enters cap washing machine, rinses with ozone water, and fed into the capping machine through the closed falling guide rail

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Aseptic compression filter gas preparation device

The system uses PALL aseptic filters to filter the oil-free, water-free compressed air (according to ISO 8573-1:2001 (2,2,1)) or nitrogen (according to ISO 8573-1:2001 (2,6,1) supplied by the buyer to achieve aseptic requirements. Aseptic compressed air for filling machine, bottle cap sterilization machine. The system uses the steam generated by the stainless steel pure steam generator to steam sterilize the filter and its piping system

Main technical parameter

Model	ZXXGF24-24-16-16-5	DXGF 18-18-6	DXGF 24-24-8	DXGF 32-32-8	DXGF 40-40-12	DXGF 50-50-12
Disinfectant washing heads	24pcs*2times	3000-5000	5000-7000	8000-9000	10000-12000	12000-14000
Sterile water washing heads	16pcs
Filling heads	16pcs
Capping heads	5pcs
Capacity	6000-8000BPH 500ml
Filling temperature	15-20℃ or 60-65℃
Disinfectant washing pressure and water consumption	0.2MPa, 2*1.5m3/hr (recycle use)
Sterile water washing pressure and water consumption	0.2MPa, 2.6m3/hr	5.2kw	6.2kw	7.5kw	8.2kw	11kw
Disinfectant washing time (2 times)	51s	2.8*1.9m	3.2*2.2m	3.4*2.5m	4.8*2.3m	5.5*3.3m
Sterile water washing time	3.5s	2.5m	2.5m	2.5m	2.5m	2.5m
Wash bottle drain time	3.5s	4500kg	6000kg	8500kg	10000kg	11000kg
Compressed air pressure	0.7Mpa
Gas consumption	0.3m3/min
Suitable bottle type	Diameter: 50-96mm Height: 150-310mm
Power	10kw
Weight	9500kg
Dimension	670024001900mm

Main configuration:

NAME	BRAND	AREA
PLC	Siemens	Germany
INVERTER	Siemens	Germany
CONTACTOR	Siemens	Germany
TOUCH SCREEN	Siemens	Germany
AIR CYLINDER	SMC	Japan
MOTOR	ABB	SWISS
PNEUMATIC PARTS	FESTO	GERMANY
ELECTRICAL PARTS	SCHNEIDER	FRANCE

For more information, please feel free to contact us to send an inquiry

Turnkey Solution

One stage or Second stage R.O. Water treatment system

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ (Secondary High Pressure Pump→Secondary Reverse Osmosis Device) → Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling Machine

Automatic 5 in 1 Fruit Juice Beverage washing Aseptic Cold Filling Capping machine manufacture

Automatic OPP BOPP hot melt Glue labeling machine

Automatic BOPP labeling machine is widely suitable for different material of containers and labels. The cost of each label is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. It is one of the most economical models to make mass production and integrated operating. The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles. Whether from the replacement of star wheel, guide plate or manual speed adjustment to automatic speed control, like changing the label is only needed to change the PLC program, the products concept that the equipment is used for users and considered for users is embodied in everywhere

Automatic 5 in 1 Fruit Juice Beverage washing Aseptic Cold Filling Capping machine supplier

Carbonated drink mixer and water chiller

The sugar and water mixing according to proportional ratio feeding into the material mixer by material pump through flow meter. In the mixer, there is stainless steel corrugated sheet, can make the beverage and C02 good contact mixing. Mixer feeding entrance pass 0.4MPa CO2, Through static mixer, CO2 and liquid in the pipe mixing and achieve to required gas content(＜2.5）And then enter the storage tanks preparation pressure, the CO2 was fully dissolved in the beverage Storage tank should be equipped with pressure filled CO2

Operating Principle Of Packaging Machine

The one-piece film wrapping machine is based on the heat shrinkage characteristics of the packaging film. It uses photoelectric switch sensors to detect online. The collected signals are controlled and processed by PLC (programmable controller) programs. The conveyor belt is used for continuous bottle feeding, bottle separation, and pressure The whole process is completed by mechanisms such as bottle, putting bottle, continuous pushing rod and bottle, single film wrapping, film picking and forming, heating channel shrinking and cooling and shaping

Robot Palletizer

Which contribute to the Robotization of the Palletizing system has a compact body and a high throughput. It is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h. Suitable robot models can be selected according to the work pieces. Payload 110kg,140kg, 185kg,315kg, 500kg, 700kg

Company Profile

We are a technology-leading company, have a superior technology and talent team in liquid packaging machinery, electrical, computer engineering, etc. Our main products are blowing filling capping Combiblock, Aseptic cold filling machine, water treatment equipment, drinking water filling machine, juice and carbonated drink production line, can filling and sealing line, complete blowing labeling and packaging system

FAQ

1	What is aseptic cold filling and why is it better for juice and milk?	Aseptic cold filling means the liquid and packaging are sterilized separately, then filled and sealed in a sterile environment at room temperature (20–25°C). It is better for juice and milk because it preserves natural flavor, color, and nutrients without using heat, while allowing shelf-stable storage without refrigeration.
2	What products can be filled with aseptic cold filling? (juice, milk, dairy, tea)	Aseptic cold filling can be used for juice, milk, dairy products, tea, and other sensitive liquids.
3	Does aseptic filling allow products to be sold without refrigeration?	Yes, aseptic filling allows products to be sold without refrigeration. The sterile filling process and packaging enable shelf-stable storage for several months at room temperature.
4	What is the shelf life extension achieved by aseptic cold filling?	Aseptic cold filling extends the shelf life by 6 months compared to hot filling.
5	What sterilization method does your aseptic filling machine use?	Our aseptic filling machine uses vaporized hydrogen peroxide (VHP) for container sterilization and steel sterilization for the filling environment.
6	What are the hygiene room (clean room) requirements for installation?	The machine must be installed in a Class 100 (ISO 5) clean room environment for the filling zone, with the surrounding area at Class 10,000 (ISO 7) . Positive air pressure and HEPA filtration are required.
7	What bottle types are compatible — PET only or also HDPE and glass?	PET, HDPE, and glass all compatible
8	What is the minimum viable production capacity for aseptic filling?	3000BPH for small-scale aseptic lines.
9	How does the cost of aseptic filling compare to hot-fill?	While the initial equipment investment for aseptic filling is 20–30% higher than hot-fill, the per-bottle cost is often lower due to lighter-weight PET bottles, energy savings (no cooling tunnel), and higher production speeds.
10	Do you provide training for operating the aseptic filling system?	Yes, we provide on-site training for your operators and maintenance team. The training covers machine operation, cleaning (CIP/SIP), basic troubleshooting, and safety procedures. Training manuals and video guides are included.

The Grande Machine is a powerful and efficient tool designed to handle all your fruit juice and beverage needs. This automatic 5 in 1 machine will transform your juice production process to a seamless and hassle-free experience

Are you tired of spending hours washing and sterilizing your containers before filling them with your favorite fruit juice? The Grande Machine eliminates this problem with its automated washing system that effectively removes any dirt or debris from your containers. The Aseptic system guarantees that your containers will be 100% sterilized ensuring that your juice is fresh safe and hygienic

With its Cold Filling function ensures that your juice is kept at a consistent temperature throughout the entire filling process preserving the quality and flavor of your juice. An efficient and accurate filling system that can fill up to 500 ml bottles speedily and precisely ensuring that your productivity is not compromised

The capping mechanism ensures that your bottles are sealed perfectly preventing any contaminants from entering and keeping your juice fresh and free from any spoilage. Also adjustable and can accommodate various cap sizes which make it convenient if you use different bottle sizes

Highly flexible and customizable product that comes with various specifications which are tailored for specific types of juice and beverage production. It also has a touch screen control system that is user-friendly allowing you to make adjustments easily and quickly

Perfect for commercial juice production businesses looking for an efficient and innovative way to keep their juice or beverage production process streamlined. Its compact design makes it perfect for small or medium-sized juice production factories and it also works well for new entrepreneurs who are just starting their juice business and need a reliable machine to start with

Order yours now.