High Precision 12000BPH Automatic Irregular-Shaped Bottle One-Click Intelligent Adjustment Bottle Unscrambler

High Precision 12000BPH Automatic Irregular-Shaped Bottle One-Click Intelligent Adjustment Bottle Unscrambler

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GRANDEE MACHINE is located in Zhangjiagang City, near Shanghai China. We are expert in the field of liquid packaging machinery in the world. We have more than 10,000 square meters standard workshop, providing customers with a variety of product development, engineering design, consulting, technical services and other integrated EPC solutions.

Products Description

product high precision 12000bph automatic irregular shaped bottle one click intelligent adjustment bottle unscrambler-3

product high precision 12000bph automatic irregular shaped bottle one click intelligent adjustment bottle unscrambler-4

One-Click Intelligent Adjustment Bottle Unscrambler for beverages, pharmaceuticals, pesticides, and chemical bottles

Suitable for pre-filling processes, can neatly align disordered plastic bottles made of PET, PE and other materials onto the conveyor line, connecting with back-end filling machines or labeling machines and other automated packaging equipment for continuous production.

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Automatic feeding system

Automatically start and stop based on the number of bottles inside the device.

product high precision 12000bph automatic irregular shaped bottle one click intelligent adjustment bottle unscrambler-6

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Turntable

The disordered bottles are poured into the turntable area through the vibrating tray, conveyor belt or by hand. Motor-driven turntable rotates,pneumatic device flip inverted bottles. Flat and round bottles can be adjusted and organized.

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Brush wheel and motor

Brush wheel are usually composed of multiple rotatable strip-shaped brushes, and the motors used are servo motors, Solving the problem of difficult rejection for short/tall bottles.

product high precision 12000bph automatic irregular shaped bottle one click intelligent adjustment bottle unscrambler-9

Export blockage-proof bottle detection

When the bottle is deformed or the upper air conveying is difficult, the valve opens automatically, and the sensor detects the signal to make the machine stop automatically, avoiding the bottle from being crushed and damaged.

product high precision 12000bph automatic irregular shaped bottle one click intelligent adjustment bottle unscrambler-10

Bottle shaped regulating mechanism

1.Memory adjustment, according to the bottle shape, adjust the mechanism and accurately record the position for easy next operation.

2.According to different bottle types, the handwheel can be adjusted within a certain range.

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Electric cabinet

Schneider low-voltage controls, Siemens display screen, independent PLC controller, and Panasonic VFD ensure stable and convenient equipment capacity adjustment.

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Type	LP-160	LP-200	L-240	LP-300
Dimension (M)	Φ1.6x1.7	Φ2.0x2.0	Φ2.4x2.0	Φ3.0x2.0
Bottle body diameter (MM)	Φ40-80	Φ40-120	Φ40-150	Φ40-180
Suitable filling machine	18-18-6	24-24-8	32-32-10	40-40-12
Capacity (BPH)	4000	12000	18000	36000
Voltage (V)	220	220	220	220
Input power (KW)	1.8	2.0	2.2	2.5
Weight (KG)	800	1000	1200	1500

If you need more product specification information, please click!

Turnkey Solution

product high precision 12000bph automatic irregular shaped bottle one click intelligent adjustment bottle unscrambler-13

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One stage or Second stage R.O. Water treatment system

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ (Secondary High Pressure Pump→Secondary Reverse Osmosis Device) → Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling Machine

product high precision 12000bph automatic irregular shaped bottle one click intelligent adjustment bottle unscrambler-15

Automatic OPP BOPP hot melt Glue labeling machine

Automatic BOPP labeling machine is widely suitable for different material of containers and labels. The cost of each label is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. It is one of the most economical models to make mass production and integrated operating. The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles. Whether from the replacement of star wheel, guide plate or manual speed adjustment to automatic speed control, like changing the label is only needed to change the PLC program, the products concept that the equipment is used for users and considered for users is embodied in everywhere.

product high precision 12000bph automatic irregular shaped bottle one click intelligent adjustment bottle unscrambler-16

Carbonation Mixer

The sugar and water mixing according to proportional ratio feeding into the material mixer by material pump through flow meter. In the mixer,there is stainless steel corrugated sheet, can make the beverage and C02 good contact mixing. Mixer feeding entrance pass 0.4MPa CO2, Through static mixer, CO2 and liquid in the pipe mixing and achieve to required gas content(＜2.5）And then enter the storage tanks preparation pressure, the CO2 was fully dissolved in the beverage Storage tank should be equipped with pressure(filled CO2).

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Operating Principle Of Packaging Machine

The one-piece film wrapping machine is based on the heat shrinkage characteristics of the packaging film. It uses photoelectric switch sensors to detect online. The collected signals are controlled and processed by PLC (programmable controller) programs. The conveyor belt is used for continuous bottle feeding, bottle separation, and pressure The whole process is completed by mechanisms such as bottle, putting bottle, continuous pushing rod and bottle, single film wrapping, film picking and forming, heating channel shrinking and cooling and shaping.

product high precision 12000bph automatic irregular shaped bottle one click intelligent adjustment bottle unscrambler-18

Robot Palletizer

Which contribute to the robotization of the palletizing system has a compact body and a high throughput. It is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h. Suitable robot models can be selected according to the work pieces. Payload 110kg,140kg, 185kg,315kg, 500kg, 700kg.

Company Profile

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We are a technology-leading company, have a superior technology and talent team in liquid packaging machinery, electrical, computer engineering, etc. Our main products are blowing filling capping Combiblock, Aseptic cold filling machine, water treatment equipment, drinking water filling machine, juice and carbonated drink production line , can filling and sealing line, complete blowing labeling and packaging system.

Certifications

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Exhibition

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FAQ

1	What liquids can your filling machines handle?	Our filling machines handle water, carbonated drinks, juice, milk, dairy, plant-based drinks, oil, wine, spirits
2	Can one filling machine handle multiple bottle sizes?	Yes, like 1. Star-wheels 2. Guiding rails 3. Filling nozzles 4. Capping heads etc.
3	What is the filling speed (BPH) range you offer?	2000BPH~48000BPH (depending on model and bottle size)
4	What is the price range for a filling machine?	Price depends on the capacity and automation level. We offer various models from entry-level to high-endsystems. Do you have a specific production target (bottles per hour) in mind? This will help me give you a more precise quote.
5	What is the lead time from order to delivery?	The delivery time is within 40 to 45 days upon receipt of the 40% deposit.
6	Do you offer customized filling machines for special bottle shapes?	Yes, we do. We have extensive experience in designing filling lines for non-standard bottle shapes. We can tailor the machine’s mechanical structure and changeover parts (change parts) specifically for your project. To give you a precise proposal, we would need to see the bottle dimensions or ideally have samples sent to our factory for testing.
7	What is the difference between a monoblock filler and a standalone filler?	A monoblock filler integrates rinsing, filling, and capping into one compact machine, saving space and reducing bottle handling, while a standalone filler is a single unit that requires separate rinsers and cappers connected by conveyors.
8	Are your filling machines suitable for both PET and glass bottles?	While we manufacture machines for both types, we generally recommend dedicated lines for PET and glass bottles to ensure optimal performance. Glass bottles typically require bottle-bottom conveying and specialized rinsing/capping systems to prevent breakage, whereas PET bottles often use neck-clamping systems. If your production volume is high, dedicated machines will be more efficient and stable."